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Completed Projects - Shotcrete Plants
Newmont Mining Corporation - Carlin East Mine
Getchell Gold Corporation - Turquoise Ridge Mine

Newmont Mining Corporation
Carlin East Mine
Carlin, Nevada, USA


SIZE / CAPACITY
40 tons per hour

SERVICES PROVIDED
Conceptual Design
Struct./Mech. Engineering
Design & Supply Of Control System
Supply/Fabrication of all Equipment
Supervision of Equipment Installation
Commissioning and Training

SUPPLIED EQUIPMENT
Shotcrete Weigh Hopper
Three Screw Conveyors
Mixing Screw Conveyor
MCC/PLC System
Pneumatic Control System


The Material Handling Team continued its development of automated bulk shotcrete systems in designing this surface pre-blended wet mix shotcrete plant. This plant comprises of a series of screw conveyors, shotcrete bin, wet-mix screw conveyor and PLC control system.

This plant is designed to receive pre-blended shotcrete from bulk carriers, and batch wet mix automatically. The main shotcrete bin utilizes load cells to batch subtractively. The system will batch and mix the requested quantity of wet shotcrete in 1/2 cubic yard increments to a maximum of six yards. Water (slump) may be adjusted by the operator, entered as gallons per cubic yard. An automatic self-cleaning cycle is initiated following each batch. The controls have been simplified to allow each driver to operate the plant and minimal operator interface is required.

Bulk truck unloading is also automated and no dust collector is required. The shotcrete storage bin may be vented back to the truck while loading.

All areas of operation are monitored and fully interlocked. The system PLC is located in the batching console at ground level. As the system runs automatically, illuminated pushbuttons serve as function indicators and manual overrides. Alarms will sound in both the truck unloading area and batching area.


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Getchell Gold Corporation
Turquoise Ridge Mine
Golconda, Nevada, USA


SIZE / CAPACITY
65 tons per hour

SERVICES PROVIDED
Conceptual Design
Struct./Mech. Engineering
Design & Supply Of Control System
Supply/Fabrication of all Equipment
Supervision of Equipment Installation
Commissioning and Training
SUPPLIED EQUIPMENT
One Surface Plant:
Shotcrete Storage Bin
Bucket Elevator
Three Screw Conveyors
MCC/PLC System
Pneumatic Control System
Two Underground Plants:
Two Shotcrete Weigh Hoppers
Four Screw Conveyors
Two Mixing Screw Conveyors
Two Dust Collection Systems
Two Shotcrete Diverters
Pneumatic Control Systems

The Material Handling Team was commissioned to design and manufacture an automated bulk shotcrete processing plant for the purpose of bulk handling dry pre-blended shotcrete materials.

This plant was designed to receive shotcrete on the surface from custom 20-ton trailers and store in a 60 cubic yard surface bin. The shotcrete is then automatically distributed automatically via anti-segregation and anti-degradation systems to the 1250' or 1550' levels. The material is then weighed and fed through pre-dampener screw conveyors into waiting "Normet" transport vehicles. Following batching, automatic refilling from the surface initiates.

All areas of operation are monitored and fully interlocked. The system PLC is located on the surface and controls all underground operations via remote I/O.


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